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Thermi®-SP: a technology for processing stainless steels

Thermi®-SP technology, developed by the Thermi-Lyon group, is a specialized process that applies a low-temperature thermochemical treatment to stainless steel mechanical parts to harden their surface, while preserving their corrosion resistance. This environmentally-friendly vacuum treatment is FDA (food and drugs administration) approved, attesting to its quality and compliance with the most stringent industrial requirements. It is mainly used in demanding sectors such as theautomotive,aeronautics, mechanical components andfood industries.

The production site, located rue de Gerland in Lyon, is equipped with the most advanced technologies to ensure optimum mechanical performance of treated metals. Thermi-Lyon, recognized as a specialist in surface engineering, offers a range of services from hardening to carburizing, using plasma and controlled atmosphere processes to meet the specific needs of its customers.

Thermi®-SP technology contributes to strengthening the company's position in the French and international markets, particularly in the automotive industry, thanks to its innovative solutions aimed at improving the strength and service life of austenitic stainless steel mechanical components.

Mechanical parts covered by Thermi®-SP

Stainless steel can be found practically everywhere, so it seems essential to treat it to enhance its resistance to the inevitable phenomena of wear, seizure and low hardness. Among the components that can benefit most from this treatment are fasteners, screws, valves, fittings, many automotive parts and medical devices such as dental prostheses and implants.

stainless steel parts treated with thermi®-sp technology

Our process for Thermi®-SP technology 

Choice of materials

Thermi®-SP can be applied to a number of specific materials:austenitic stainless steel, structurally hardened steel, nickel- and chrome-cobalt-based alloys, and austenitic-ferritic steel. These metals are chosen for their excellent corrosion resistance, but require treatment because of their low resistance to wear, friction and seizure. Preparation includes cleaning and conditioning parts for thermochemical treatment.

Low-temperature thermochemical treatment

Thermi®-SP is a low-temperature thermochemical treatment applied under vacuum at temperatures below 450 degrees Celsius. The process involves the diffusion of nitrogen and carbon atoms onto the surface of the part to a depth of 10 to 30 µm. The aim is to improve the hardness and abrasion resistance of austenitic stainless steel, while preventing the formation of carbides or nitrides with chromium so as not to compromise corrosion resistance.

Finalization and benefits

Precise control of treatment parameters ensures that nitrogen and carbon atoms diffuse correctly without forming undesirable compounds. This treatment increases the part's hardness, resistance to wear and seizure, while preserving its anti-corrosion properties. The treated part is then subjected to quality tests to verify the improvements brought about by Thermi®-SP.

    The benefits of Thermi®-sp heat treatment

    Significant increase in hardness

    Thermi®-SP considerably enhances the hardness of stainless steel parts. This treatment multiplies hardness by a factor of 6 to 7, raising the value from 200 HV (Vickers) to around 1200-1400 HV after treatment. This increase enhances the ability of parts to withstand high mechanical stress and wear.

    Exceptional resistance to wear and friction

    The diffusion of nitrogen and carbon atoms on the surface of parts increases their wear resistance by up to 6 times. In addition, Thermi®-SP improves the tribological properties of stainless steel, reducing the coefficient of friction of parts by a factor of 8 to 10. This considerably reduces the risk of seizure, ensuring optimum long-term performance.

    Preserve corrosion resistance and prevent spalling

    Thermi®-SP maintains stainless steel's natural resistance to corrosion while preventing spalling. Unlike a coating, this treatment acts below the surface of parts, modifying their intrinsic properties without the risk of spalling. This is particularly crucial in sectors such as the food and medical industries. What's more, this treatment extends the service life of treated parts.

    INFORMATION TO BE PROVIDED FOR STUDY OR ORDER

    Information to be communicated :

    - Drawing of part, weight, number of parts per shipment and per month.
    - Nature of metal. AFNOR (or commercial) designation preferred.
    - Diffusion depth
    - Deformation tolerance

    Ask for a quote

    business sectors concerned

    Insofar as this solution strengthens stainless steel parts overall, many industrial sectors can derive significant benefit from it. First of all, as mentioned above, the food industry is one of the main sectors concerned. For example, in yoghurt production and packaging plants, components filling individual containers are in constant contact with the product as it will be consumed. It therefore seems essential to prevent these components from flaking off, leaving metal particles inside the yoghurt ingested by consumers.

    The automotive sector also benefits from this technology, particularly when it comes to treating fuel injectors. As this liquid is highly corrosive, it is essential to treat these parts so that they last as long as possible. Similarly, certain components in the turbos found on some engines remain prone to seizure, as they perform mechanical actions at high temperatures. Thermi®-SP treatment ensures that these parts last even longer.
    As a result, all industries using or manufacturing stainless steel mechanical parts seem to be concerned by this treatment. On the tooling side, stainless steel screws, nuts and lockwashers are often prone to seizing and wear out quickly, which Thermi-SP can help to slow down, as the structural changes it brings about in the parts help to maintain torque for longer.

    Our various documentations

    Heat treatment white paper

    THERMI®-SP brochure

    See all our documentation

    Non-destructive testing of parts treated with Thermi®-SP

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    Our FAQs

    What is vacuum deposition?

    Vacuum deposition is a surface treatment used to deposit a material or alloy on a mechanical part.

    The use of vacuum technology ensures a perfectly clean, non-polluting process.

    It is not subject to REACH legislation.

    What are the advantages of PVD technology?

    This process significantly increases resistance to wear, abrasion, and friction. As a result, the service life of the components is greatly extended.

    Standard thicknesses are of the order of 3µm and deposition is carried out on finished parts.

    What's the difference between PVD and PACVD?

    PVD is physical vapor deposition. The element to be deposited is obtained by evaporation or sputtering via a physical process. PACVD is plasma-assisted chemical vapor deposition. The element to be deposited is obtained from chemical reactions. Plasma enables this chemical reaction to take place at lower temperatures.

    What are the industrial applications of vacuum deposition?

    Vacuum deposits are classified into several categories: anti-wear, friction, decorative and biocompatibility. The applications are therefore very varied: automotive components, aerospace, tooling, cutting tools, medical devices, decorative parts...

    How do I choose the right deposit method?

    The deposition method depends above all on the nature of the coating to be deposited and the substrate.

    If the substrate cannot be heated to high temperature, the deposition must be carried out using low-temperature technology.

    If the coating to be deposited consists of a solid element (metal or graphite target), a physical process such as PVD is used. If the coating consists of a gas or liquid, a chemical process such as CVD or PACVD is used.

    What is the purpose of case-hardening? 

    Incorporate carbon below the surface of the steel part to improve fatigue and wear resistance on the surface, while maintaining good core mechanical properties.

    See all FAQs

    Do you have a question or a need?

    Our dedicated team will get back to you.

    Contact us

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